Turn an old antique hand saw into wall decor!

A few years ago I bought an old rusty vintage hand saw at a local garage sale for 50 cents. I figured I would do something cool with it someday. What I decided to do was to make a welcome sign for our house. Using craft paint, I painted “the Leucht’s (est. 1998)” across the rusty blade. Right now it’s hanging in the garage, but we’re thinking about a couple other possible locations for it.

Before painting, I needed to sketch it out and figure out the size of the letters that would look good. So I started with chalk, which is easy to erase and try again until the proportions were just right.

The next step was to create a pattern or template, because painting letters freehand is not for the faint of heart. So I got on my computer and tried a few different fonts to find ones that I thought looked pretty good. It took a few cycles of trial and error before I got printouts that were close to the correct dimensions.

Once the templates were ready, I used chalk again to transfer the outlines of the letters onto the blade. I just chalked up the back side of the template pretty good and then used a pencil to outline each letter which transferred a thin chalk outline onto the saw blade. Then I just painted between the lines. Easier said than done, I know. It takes a pretty steady hand and a lot of patience.

These old antique saws almost always contain stamped metal medallions or label screws that identify the manufacturer. These medallions can also sometimes be used to determine the age of the saw. Here is a close up photo of the medallion on my saw.

It says “H Disston & Sons, Philada” which is Henry Disston and Sons, a highly regarded handsaw manufacturer in Philadelphia. A quick Internet search revealed that this particular medallion design was used between 1896 and 1917! This saw is over a hundred years old! That’s pretty cool!

Here are a few links that I found helpful or interesting:

Thanks for your interest!

Kurt

Christmas Presents: Do you know these people? Are they your relatives?

The people in this video are opening Christmas presents probably in the 1940s or 1950s! Do you know these people? Are they your relatives?

We bought this old 8mm film at an antique flea market in Central Florida recently. I thought it would be fun to publish the video online just to see if anyone noticed their relatives in there. Feel free to share this video!

Click the Email Us link at the bottom of this website or add a comment below and tell me if you think you may know who this old 8mm film belongs to!

Thanks!
Kurt

Watch some of Kurt’s NASA speaking events

In recent years, I’ve been able to do a bit of public speaking for NASA.  Several of my talks or speaking events have been recorded and published online.  They are all different lengths.  They are all about different topics.  And they are all meant for different audience types and audience ages.

The list below should help organize the chaos and help you find the talk or presentation that’s right for you!

  • I chose curiosity! a TED style talk
    • 15 minutes long, published on 11/12/2020
    • Kurt talks about how choosing to embrace his curiosity at a young age helped to mold his character and turn him into who he is today.
    • Link: https://tinyurl.com/KurtsNasaTalk
    • Target Audience: NASA leaders, NASA employees, general public, this talk leans more towards adults though
    • Requestor: NASA Launching Leaders

If you’re interested in having me come speak to your club or organization or event, there are a couple ways that we can start a dialog.  You can either message me on my LinkedIn account, or you can email me directly from this website.

Thanks for your interest!  Please comment below if you found this information helpful!

Here is a simple and shareable address for this page:  https://tinyurl.com/KurtsTalks

Kurt

How to make a custom license plate bracket for your car

If you’ve followed me for any length of time, you probably noticed that I like to make things myself if I can, rather than buy them.  Most of my projects are in wood, but occasionally I do some light metal-work out of necessity.

In today’s installment, I will show you how I was able to make a custom fitted metal bracket which allowed me to mount an old vanity plate to the front of my new-to-me car.  Hopefully, this information ends up being useful to someone out there in the Interwebs.

My new-to-me car is a 2010 Honda Civic SI.  She’s a beaut, isn’t she?  But when I tried to mount my vanity tag, which has my name on it, to the front of the car, the mounting holes were nowhere near where they needed to be.  Apparently, a mounting bracket is required here.  In my prior car, a 2004 Chrysler PT Cruiser, I just drilled holes right into the plastic bumper and screwed the plate right in.  But this car is quite a bit too new and much too nice for that technique.

I looked at my local auto parts stores for a bracket, assuming that it was some sort of common standard, but I came up empty.  So I looked around my woodworking shop to see what I had laying around.  Luckily, I had just the thing.  I had a couple unused pieces of thin steel perforated  angle iron from my new garage door opener.  If you don’t have any laying around, your local home improvement store sells this sort of material.  Just search for Metal Angles.

Notice in the photo above, the cardboard prototype on the bench.  Making a cardboard prototype of the final product was step one in this process.  It will save you a lot of time and frustration if you always start out by making a cardboard version first!  You can see in the cardboard design, that the bracket needs to swoop up, go straight across, and then swoop back down.  Easy peasy!

The second step was to fold over the angle iron to make it into a flat plate.  Mashing it between my hammer and my bench vise worked nicely.

Then I hammered it into a 90 degree angle by squeezing it in my bench vise and hammering it over and nicely flat.  The bench vise makes it easy to create sharp angles like this out of thin steel.

The curved section was a bit more work.  And it took some trial and error.  A round tip anvil might have been the right tool for this part, but sometimes you have to deal with the tools that are in your toolbox.

So here is the bracket compared to the cardboard prototype.  Not too shabby.

And a bit more sweat got it looking like so!  Yep, my cardboard prototype was from a Fruit Loops cereal box.  Don’t judge me!

After passing the side by side comparison test with the cardboard prototype, I hacked off the extra material with a … you guessed it … hacksaw.

Now a fit check to the actual license tag was in order.  Looking good!

Then the holes were marked and drilled.  By the way, if you work mostly with wood, like I do, don’t use your wood drill bits for steel!  If you don’t ruin the bits completely, you will at least dull them terribly.  Do yourself a favor and buy a set of hardened bits just for metal.

Here is a photo of the finished product!  It worked like a charm!  And it looks great!

I mean the bracket itself doesn’t look all that great.  But it’s completely hidden behind the vanity plate!  So why spend 20 bucks on a fancy tag bracket when nobody ever sees it!

Thanks for your interest!

If you have any comments or questions, feel free to leave a comment or click on the Email Us link at the bottom of the page!

Kurt

My Trip To Germany: Plauen (Part 2)

Plauen

A few weeks ago after speaking at a software developer conference in Berlin Germany, I had the opportunity to take several personal days while there and I got to see some of the countryside!  It was pretty great!

Plauen Germany is where my grandfather, Kurt William Leucht, lived from about the age of 4 until he left for America at age 18.  Here are some more sights from Plauen as I explored the area and walked in my grandfather’s footsteps.

Friedensbrücke (Peace Bridge)

The Peace Bridge (Friedensbrücke) is a stone arch bridge built in 1905.  The longest span is 90 meters which is nearly 300 feet.  It’s one of the largest stone arch bridges in the world!  There are no older bridges in the world containing this long of an arch span!

My grandfather was 9 years old when the bridge construction was finished, so I’m certain he would have marveled at this monster.  He lived less than one mile (1.6 km) from this bridge, so he must have at least walked across it and under it as a teenager.  Here’s what the bridge looked like in 1906.

And here are a few photos that I took of the bridge while I was there.  It’s really quite impressive.  Especially when you consider when it was constructed.

It’s quite difficult to get a photo of the entire bridge.  It’s really big and there are lots of trees in the area.

The bridge is quite beautiful.  The design is very organized and geometrical, but it also has some random elements mixed in.  The bridge was badly damaged during the war, but it was restored quickly, even though that took a lot of the limited resources that were available to Plauen after the war.

Alte Elsterbrücke (Old Magpie Bridge)

The Old Magpie Bridge (Alte Elsterbrücke) near downtown Plauen is the second oldest stone bridge in Saxony and one of the oldest in Central Europe.  It was first mentioned in documentation from 1244.  The bridge has gone through many restorations over these many years.  You can definitely pick out some sections that are more modern than others.

My grandfather lived about 2 miles (3.2 km) from this old bridge.

It’s a pretty neat bridge and it’s amazing how old it is and that it’s still standing.

Old Castle Looking Structure On Hill

Just one block from downtown Plauen and one block from both town squares, overlooking the entire town, sits this old fort or castle.  I’m not sure which.  It’s obviously under restoration right now.  But I didn’t see any signage and I can’t find any information on the Internet about it either.  Strange.

Whatever it is, it looks pretty awesome.  And some of it is buried in what appears to be a hillside.  But underneath that dirt, looks to be some really old walls and rooms.  This was all completely fenced off for construction, so I couldn’t explore.  I’m interested to find out the history of this structure and what exactly tourists in the future will be able to see and explore.

Spitzenmuseum (Lace Museum)

In my previous post, I mentioned Plauen’s textile and lace manufacturing revolution in the early 1900’s.  My grandfather wrote this in his journal:

After graduating [high school], I obtained a job with Otto-Baum & Son, who manufactured and exported lace.

I’m not exactly sure what type of work he did or how long he did it, though.  While I was in Plauen, I was unable to find any listings or address for this Otto-Baum & Son company, but I’m guessing that in 1913 or 1914, when my grandfather was 17 or 18 years old, small family run lace businesses were all the rage.  The population of Plauen actually peaked in 1912 due to the textile and lace industry there.

So it would have been an absolute crime for me to skip the official Lace Museum (Spitzenmuseum) in town!  The museum has on display, under glass, beautiful antique lace pieces such as these delicate gloves and scarf:

And some amazing clothing items too.

And also this incredible 1936 wedding dress.  Sorry, I didn’t catch the dates on any of the other clothing items.  I’m a dude.  That’s my excuse.  🙂

I’m guessing that this is a tablecloth.  Very cool.  And the display case is also quite impressive!

As a dude, and also as an engineer, I was most excited to gaze at the old antique lace making machinery, as opposed to looking at the actual antique lace samples on display.  But I believe that guys and gals alike can both appreciate this historical local museum.

So this machine apparently pumped out copy after copy of the same small lace pattern segment.

Here are some examples of the small lace pattern segments so you can see what the machine above produced.  These examples are about 6 inches tall or so.

This is the same example, but much closer so you can see the detail.  Basically this detail area contains two leaves with decorative honeycomb-like ribbing.  Each leaf is about 3/4 of an inch.  Pay close attention to the very short ribs on the right that are spanning between the two leaves.

This is the hand-drawn pattern that the operator used to “program” or to drive the giant machine.  The leaves which are actually less than an inch long in real life are about 8 or 10 inches long on this pattern.  And the tiny little, just a few millimeters long, ribs that span between the two leaves are an inch or more long on this pattern.

This display shows an example of how some of the lace products had to be stitched together by hand from numerous smaller sections, like a puzzle.

Here is a smaller and portable automated lace making machine.  You can see the “programming” of this machine was performed by the long roll of punched paper tape.  Surprisingly, this punched tape programming technique had been used on looms for over a hundred years.

The punched tape has holes in it that tell the machine which needles to move up and down and when to do so.

Here is a close up shot of the linear array of sewing needles on this portable machine that were programmed by the punched tape.

I thought this photo was cool so I took a picture of it.  This photo shows the prevalence of factories in Plauen at the height of the textile and lace manufacturing boom.

This display was pretty neat.  This particular lace example is very very textured and even three-dimensional.  Amazing.

And here is an example of an antique and automated embroidery machine.  From this angle, it looks basically like an old sewing machine.

But from this angle, you can clearly see the punched paper tape roll that is fed through the machine to move and control the stitching action.  I think the sewing machine stays stationary and the hoop with the fabric gets moved around.  Pretty cool.

And here is the final product from the automated embroidery machine.  Very nice.  Especially for the time period that this technology was invented and used.

Antique Store

I passed a nice looking local antique store on my way to the town square and I thought it would be fun to check it out and to look for some items that were from the time my grandfather was living in the area.

I considered buying a piece of lace from the early 1900’s, but they were all out of my price range.  This antique store had several beautiful samples, though.

I think they were from the worlds fair or something like that.  Check out the cool lead seal with the crown embedded in it.  That dates it before the first world war, I think the store owner told me.

There were some really cool items in this antique store, but I eventually landed on a vintage harmonica.  Apparently my grandfather came over to America with a harmonica in his pocket.  On July 22nd of 1914, my grandfather’s first day on the ship that took him to America, he wrote this in his journal:

We arrived at 9:00. We were invited to board the ship “Vaterland”. […] We noticed that hundreds of people were waving their handkerchiefs and shouting farewell greetings to us. We did the same.  […]  The German homeland disappeared in the distance. […]  At 3:00 the call to coffee came.  After that, there was more activity on deck. Music was made with an accordion, while some Bohemian country people were performing their dances.  […]  At 7:00, the bells chimed for the evening meal. It became stormier and the ship swayed a little. Despite the disturbance, there was still dancing on the deck. I added to the concert with my harmonica. I went to bed at 11:00.

So I thought it might be cool to own an authentic German harmonica from that time period.  Here’s the one that I purchased.  It’s not quite as old as my grandfather’s, but it’s still very cool.

The case says Liebchen’s Gruss which means Sweetie’s Greeting.  And it has a brightly colored sticker showing “sweetie” waving something in the air.  Possibly a harmonica.  The case also says Made In Germany and “Ges. gesch.” which means registered or patented.

The actual harmonica is pretty basic.  It’s in good shape, with just a couple spots of rust and no wear marks to be seen.  “Liebchen’s Gruss” is etched into both sides.  I’m happy with my purchase and I’m glad I noticed the antique store and decided to check it out.

But wait, there’s even more Plauen to explore!

You haven’t quite seen all of Plauen yet!  In my next post, we’ll explore some churches and we’ll also explore the neighborhood where my grandfather grew up!  So stay tuned!

Thanks for your interest!

Kurt



Thanks for visiting,
Kurt & Sam Leucht
Titusville, FL
http://www.leucht.com/
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